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Posted

I have some trouble with the starter motor/starting on a 1954 Popular 103-104E.

The motor turns the engine but as soon as the engine coughs, the starter motor would release and turn unloaded.

I tried a replacement starter motor but the shaft was bent and it got stuck before even turning.

Then i moved the spring loaded pinion a bit further so it would come out a bit more, by removing the cotter pin and losening the retaining nut a few turns.

I checked the function out of the car and it seems normal.

It seemed to work but the engine was warm and started lite a dream even with the silly starter motor.

With the engine cold it would release as soon as the engine coughs.

I suspect the car only works on 3 cylinders, i will try for compression on both valves and piston rings.

But it should start anyway, new plugs, clean ignition system, good battery, idle adjusted etc.

The starter gives me a headache, what could possibly cause the pinion to jump back so soon, it is not even worn?

 

Posted

Starter not spinning fast enough to keep it in so when the engine coughs it speeds up a bit and kicks it out ?

That would be quite enough, you´re absolutely right, did not think of that. 

Maybe the starter needs som maintenance? 

Would bad brushes be enough to cause that?

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