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Posted

A guy came around today to collect some parts I sold on ebay and we got to chatting (as you do).

 

He said to spray that expanding foam stuff in all the holes in the shell to stiffen it up, then plate over them. Sounds like a marvelous idea to me.

 

Has anybody done this, or even heard it done before???

Posted

i wouldn't advise it for the same reason vista says......it holds water .......i rebuilt a moggy and it was full off it and yes it was rotton in all the places it was :thumbsup:

Posted
That expanding foam stuff that will absorb and trap moisture? nope sounds like a bad idea to me.

Yes quite a good point that.

Posted

it would just stiffen up the suspension.. in a bad way , ie load it up with weight, the weight of the foam, plus the plates and the 20kgs of water that is trapped ..

 

lets take the holes up the C pillar, they are in the flat surface and swaged, which is stronger and less flexable than a flat sheet, the C pillar strength coming from the 90 degree bends it and its thickness on a Mk1, hence the rot at the bottom of a mk2's C pillar from the flex thats there, very rare you see a straight 1/4 to C panel join. So plating them is a waste of time.. I bond alloy plates on there to keep some customers happy, as they have seen it in other cars.. funny though, when you look at crashed cars the C Pillar is normally still in shape, the rear 1/4 is bulged out by it and the roof too.. so really the top and bottom needs the work, not the middle.

 

To see what capping off all the voids in a car does take a tupperwar tub and stick it out side in the sun, leave it overnight and have a look at it in the morning,

the moisture in the air has condensed, and unless the cars voids are 100% air tight the air changes and more moisture is condensed, i seen a lot water in weld in cages that havnt been fitted properly.

Posted
A chap i know sprayed expanding foam in the rear quaters of his pug 205 rally car, saved him a few rear quater panels over the years !!!!

 

Untill it probly bounced off the road on the first jump it seen. They all seem to do that :lol:

Posted
A chap i know sprayed expanding foam in the rear quaters of his pug 205 rally car, saved him a few rear quater panels over the years !!!!

 

Weren't 205's galvenised from the factory? That'll be what stopped him needing rear quarters :wink:

Unless your implying that it helped withstand deformation during a crash?

Posted

The original minis had expanding foam in the sills to add strength. Just made them sills rot out even quicker !

 

Imaging welding with that crap in there, fire risk.

 

Nice idea just won't work though.

  • 4 weeks later...
Posted

Brilliant idea if its a stock car your building ,have heard of it in rally cars but i dont fancy welding as Dalek says or trying to put the thing out if it goes on fire

 

i'd say no for something you're keeping

 

Bill

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